Product Overview

Doncasters Gear Products will design and manufacture individual components or complete gear drive assemblies. Our team has designed components and assemblies for a variety of applications with expertise in engineering for strength, reliability, weight, cost and manufacturability.

  • Individual Gears
  • Net-forged Bevel Gears
  • Complete Assemblies
    • Drive Systems
    • Differentials
    • Transmissions
  • Machined Products
  • Actuation Systems
Forging
  • Net-forged Bevel Gears
  • Bevel Gears up to 9" Diameter
  • AGMA Class 8
Gear Cutting
  • Up to Class 10
  • Hobbing up to 36" OD
  • Crowning
  • Tooth Rounding
Shaping
  • 1/2" to 14" ID
  • Up to 20" OD
Broaching
  • Internal Blind Keyways
  • Horizontal - 10 Ton x 72" Stroke
  • Vertical - 15 Ton x 60" Stroke
  • Surface - 10 Ton x 42" Stroke
  • Blind Hole - 5 Ton
Turning
  • CNC Chucking 12" x 36"
  • Bar Feed - 2' Hole
  • Live Tooling
Spline Rolling
  • 24" Rack
Grinding
  • OD/ID/Surface
Milling
  • Vertical 20" x 40" Travel
  • Horizontal Pallet 20" x 20"
Other Equipment
  • Sunnen Hones (Power Stroke)
  • Thread Mills
  • Production Saws
  • Vibratory Finishing
Inspection
  • Fellows Gear Tester
  • Lead and Involute Testing
  • CMM
  • Vari-Roll Testers
  • Red Liners